Design & Development
SCHOCK offers many added values.
SCHOCK develops custom-engineered solutions that successfully stand out from the market with innovative ideas and comfortable features. With long experience and expertise, we design high-quality products with individual additional benefits.
Engineering
SCHOCK develops individual solutions in co-engineering with our customers. Production-oriented and economical product design is one of our core competencies.
Product design
Based on different customer requirements, we apply advanced technologies in product design and consider alternative materials and surface finishes.
3D simulation & test laboratory
At SCHOCK, all new developments are tested in advance by simulated motion sequences under extreme conditions. Vibration, corrosion and soiling tests exploit limit values and ensure compliance with the required product specifications.
Prototyping
After a successful inspection and test phase, we produce individual functional samples and prototypes in series quality for our customers in short time.
Roll forming technology
Precision made in Germany.
SCHOCK’s core competencies include roll forming technology with a large number of integrated processes. With our roll forming technology we are able to produce individual and high-precision profiles or complete assemblies for our customers.
SCHOCK roll forming technology forms the basis for the production of special profiles with extremely tight tolerances and high material utilization.
Due to the almost unlimited possibilities in shaping and mechanical processing, SCHOCK designs individual product solutions with outstanding properties.
The rollforming technology from SCHOCK thus offers a material- and cost-efficient solution in individual designs for all materials that can be cold rolled.
Advantages that convince:
- Customized profiles in SCHOCK precision
- Unlimited design possibilities
- Individual materials
- Integrated processes
- High material utilization
Metal processing
We realize your customer requirements.
With our high vertical range of manufacture, we offer a wide range of services in metal processing for the manufacture of your complex assemblies.
Due to own production sites with modern machinery your customer requirements can be effectively considered and realized.
Service overview:
- Stamping
- Bending
- Punching
- Thread forming
- Clinching
- Orbital riveting
- Welding
- Joining plastic parts
Surface finishing
Individuality through appearance and design.
With SCHOCK powder coating we realize high-performance and visually appealing product surfaces with long-term corrosion protection and individual color design.
Other surface designs and the processing of pre-painted or film-coated base material are also part of our range of services.
Surface alternatives:
- Hot dip galvanizing
- Powder coating
- Cataphoresis
- Passivation
- Special finishes
Individual color design
Go for color accents.
We supply powder-coated telescopic slides in any desired RAL color. This offers you unique creation and design possibilities.
Visible telescopic slides want to be visually particularly appealing. Colored SCHOCK telescopic slides adapt to the design of the installation environment. You get completely new possibilities for your product design and brand staging.
Injection molding
Plastics technology at the highest level.
SCHOCK manufactures sophisticated 1- and 2-component plastic parts with modern machinery. Our competences also include the corresponding mold and tool design.
Based on your customer requirements, we manufacture injection molded parts from small quantities to large series.
In addition, we advise you on product design suitable for production and the economic and energetic design of the tools.
Our machinery includes fully electric high-speed machines and multi-component injection molding machines. All machines are connected online to a server so that all relevant parameters are recorded shot by shot.
Service overview:
- Sampling with optimising quality and cycle time
- Measurements in our own laboratory
- Sampling inspection (PPAP Level 3) with IMDS
- Serial production (small and big quantities)
- Multi-component injection moulding (rotary plate, index plate, core-back, transfer technology)
- Complex technical parts
- Visible parts (interior + exterior)
- Transparent parts (e.g. light guides)
- Insert moulding and overmoulding
- Fast-moving parts
- Assembling work (component assembly)
- Surface coatings (painting, chromium-plate)
- Printing
- Grinding of plastic waste
- Delivery schedules with EDI
- Just in time delivery
Mold and tool making
Highest quality through SCHOCK precision.
Precision in mold making is decisive for the quality of your products. Our experienced mold making team manufactures your molds professionally and functionally.
Your project is in the best hands at SCHOCK. Our experienced engineers use state-of-the-art methods to plan all resources and guarantee on-time production.
In addition, we supervise your tool over its entire life cycle. In mold and tool making, we work with high-quality milling machines, wire and die-sinking EDM machines, and modern CNC-controlled grinding machines.
Service overview:
- Injection molds
- Multi-component molds (rotary plate, index plate, core-back, transfer technic)
- Insert moulding
- Stack moulds
- Gas assist injection moulds
- In mould decoration moulds (IMD)
- Injection compressing moulds
- Thermosetting moulds
- Spindle technics
- Die casting moulds (Zn, Al, Mg)
- Prototyping and moulds for low quantities
- Deburring tools
- Gauges, devices, Handling, …
Assembly production
Our competence is your advantage.
Our process-controlled assembly machining up to the manufacture and delivery of complex assemblies rounds off the range of production and services within SCHOCK.
We offer our customers a comprehensive procurement, manufacturing and delivery service at the highest level. Benefit from reliable supply and added value by cooperating with a high-performance partner.
Service overview:
- Assembly of kinematic components
- Manufacturing of complex assemblies
- Stable supply chains from European manufacturing
- Central logistics
- Complete value creation from a single source
Logistics Hub / Online Trade
Fast and reliable delivery capability 4.0
At our main logistics hub in Germany, we stock a constantly growing range of over 150,000 products in more than 200 product categories for industry and trade for the whole of Europe.
With our large European logistics center and an innovative online store, we offer buyers a new and highly efficient procurement option with extremely short response and delivery times.
These performance advantages are rounded off by our specialized and competent service team, which is available to advise our customers.
Leistungsübersicht:
- Europäisches Logistik-Zentrum
- Kommissionierung und Verpackung
- Transport- und Logistikdienstleistung
- Fachkundiger Beratungs-Service
- Eigene Lagerhaltung
- Termingerechte Lieferung ab Stückzahl Eins
